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Vision Innovation Co., Ltd.

Eco-Friendly “Vision Nozzle” Solution for Plastic Injection Molding

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Specialization

Smart Manufacturing Carbon-Neutral Process Innovation

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Keywords

Vision Nozzle

Plastic Injection Molding

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Category

Manufacturing

Green Process Technology

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Technology Introduction

Technology / Item Overview

  • Vision Innovation has developed the “Vision Nozzle”, a next-generation injection-molding nozzle that reduces electricity consumption by over 50% while improving product quality.

  • The nozzle enhances gas and moisture discharge during plastic injection molding, eliminating the need for dehumidifying or hopper dryers.

  • Replacing only the nozzle allows manufacturers to transform existing molding machines into eco-friendly, high-efficiency systems, achieving substantial carbon-reduction and cost savings.

  • The technology supports RE100, ESG, and circular-economy goals by enabling energy-efficient use of recycled materials.

Owned Technology / Applied Products

(1) Owned Technology

  • Vision Nozzle System – proprietary multi-channel design enabling secondary resin mixing and real-time gas/moisture venting.

  • Gas Venting & Flow Optimization Technology – eliminates gas-related defects and minimizes thermal stress in injection parts.
  • AI-linked Vision Monitoring Module – integrates process data and defect-rate tracking.

  • Patents & Certifications:

    • 3 Registered Patents (gas venting, process control, power management).

    • 4 Technology Transfers, ISO 9001 / 14001 / 45001 / 50001 certified.


(2) Applied Products

  • Vision Nozzle for 100 ton–450 ton plastic injection machines.

  • Vision AI Monitoring System for energy-use analysis and defect detection.

  • Vision Nozzle + Controller Kit for smart manufacturing line retrofits.

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Development Needs & Value Proposition

(1) Problem Definition / Development Background

  • Traditional injection-molding processes consume high energy and generate 15 % defect rates due to trapped moisture and gas.

(2) Value Proposition / Solution

  • Vision Nozzle cuts electricity use by > 50 %, reduces defects from 15 % → 5 %, and increases production volume by 61 %.

  • Eliminates dehumidifying dryers, lowering maintenance and power costs.

  • When deployed across Chungcheongnam-do’s manufacturing base, achieves ≈ ₩600 M monthly electricity savings.

Competitiveness

  • Energy Reduction: 52 % electricity savings verified via industrial PoC.

  • Defect Reduction: 97 % lower gas-related defects during molding.

  • Productivity: 61 % increase in daily output on 100 ton machines.

  • Economic Return: ROI × 3.8 within one year.

  • ESG Alignment: Supports RE100 / Carbon-Neutral Manufacturing.

Company Performance & Business Status

Key References

  • Investment Milestones:

    • Pre-A (2024): ₩1 B secured via mid-sized-firm PoC sales.

    • Series A (2025): Target ₩3 B with Chungnam Fund & Korea Social Investment.

  • Partnerships: Sumitomo, Woojin Plaimm, LS Mtron (M&A discussions).

  • Certifications & Awards: Minister of SMEs and Startups Award, Chungnam Governor Award (2024).

Overseas Experience

(1) PoC Progress

  • Vietnam: Established JV with Tumin (Vietnam’s top injection-molding firm) — capital ₩100 M; investment ₩1 B secured (2025).

  • Supported by KATECH, Korea Auto Parts Association, and Vietnam’s Ministry of Planning & Investment.

  • Hyundai Thanh Cong Group registered as Tier-1 vendor in local market.
     

(2) Global Expansion

  • 2025–2026: Penetration into Vietnam Tier-1 vendors → Indonesia (Astra Group) → Taiwan (TYG Group).

  • Export contracts underway with Hyundai Tan Cong & TUMIN groups.

  • Evaluating PoC projects with BYD (China) and KIMSEN (Vietnam).

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